ISO 9001:2015 Certified
Industrial Electroplating Services for Malaysian Manufacturers
Fukar Sdn. Bhd. provides electroplating services from a 12,000 sq. ft. facility in Shah Alam, Selangor. Since 2005, we have delivered zinc plating, zinc nickel plating, and electroless nickel plating to manufacturers in the automotive, oil & gas, electronics, and construction sectors.
Our electroplating processes are underpinned by ISO 9001:2015 quality management, ensuring consistent coating thickness, traceable process records, and conformance to international standards including ASTM B633 and ASTM B841. Procurement managers and design engineers rely on Fukar for on-time delivery without quality compromise.
All plating lines are operated with DOE Malaysia environmental compliance, and our technical team provides consultancy to match the right electroplating process to your application, substrate, and corrosion protection requirement.
Three Processes
Our Electroplating Services
Zinc-based and nickel-based electroplating processes to meet a range of corrosion protection, wear resistance, and surface finish requirements for industrial components.
Zinc Plating
Electrodeposited zinc coating providing sacrificial corrosion protection. Available in blue (clear), yellow, and black chromate finishes. Compliant with ASTM B633 and TSG6524G standards.
- Standard: ASTM B633, TSG6524G, MS82-3701
- 120 hrs salt spray (8µm passivated)
- Finish: Blue / Yellow / Black
Zinc Nickel Plating
Zinc-nickel alloy electroplating with 12–15% nickel content, delivering up to 10× the corrosion protection of standard zinc. Preferred for automotive brake systems, safety-critical fasteners, and high-temperature environments.
- Standard: ASTM B841
- 500+ hrs salt spray (unpassivated)
- Ni content: 12–15%
Electroless Nickel Plating
Auto-catalytic chemical deposition of nickel-phosphorus without electrical current. Delivers uniform coating thickness on complex geometries, deep recesses, and blind holes where electrolytic plating cannot reach.
- Uniform on complex geometries
- Hardness up to 70 HRC (heat-treated)
- Ideal for electronics & oil and gas
Technical Reference
Corrosion Protection Performance at a Glance
Selecting the right electroplating process depends on your corrosion protection requirement, operating temperature, substrate material, and budget. Use the comparison below as an initial guide — our technical team will confirm the best specification for your application.
All processes are run under ISO 9001:2015 quality management with full traceability. Salt spray test compliance is verified to ASTM B117.
Discuss Your Specification| Process | Standard | Salt Spray | Best For |
|---|---|---|---|
| Zinc Plating | ASTM B633 | 120 hrs | General manufacturing, automotive hardware |
| Zinc Nickel | ASTM B841 | 500+ hrs | Automotive brakes, high-temp fasteners |
| Electroless Ni | — | Excellent | Electronics PCB, oil & gas, precision parts |
Why Specify Fukar for Your Electroplating Requirement
ISO 9001:2015 Quality System
Every batch is processed under documented ISO 9001:2015 quality management — full traceability from job order to test record. QA managers get the documentation they need for first-article approval and audit compliance.
High-Volume Capability
Our 12,000 sq. ft. facility handles high-volume industrial fastener plating. Proven on large-scale projects — including 200+ tonnes of fasteners for the PNG LNG project. Operations managers get consistent throughput and reliable lead times.
Technical Consultancy
Design engineers and procurement managers can engage our technical team to assess substrate compatibility, confirm coating specifications, and resolve application-specific challenges before committing to a production run.
Common Questions
Electroplating — Frequently Asked Questions
Questions from procurement managers, design engineers, and QA teams about our electroplating processes and capabilities.
Ask a Technical QuestionWhat is electroplating?
Electroplating is a process that uses electrical current to deposit a thin layer of metal — such as zinc or nickel — onto a substrate. The deposited layer provides corrosion protection, improved wear resistance, and enhanced surface finish for industrial components. The substrate is submerged in an electrolyte bath and connected to the negative terminal of a power source; metal ions in the bath are reduced and deposited uniformly onto the part surface.
What is the difference between zinc plating and zinc nickel plating?
Zinc plating provides sacrificial corrosion protection and is cost-effective for general manufacturing applications. Zinc nickel plating (12–15% nickel alloy, ASTM B841) delivers up to 10 times greater corrosion resistance, maintains performance at elevated temperatures, and is preferred for automotive brake systems and safety-critical fasteners where standard zinc passivates fail.
How long does zinc plating last?
Passivated zinc plating at 8 microns typically achieves 120 hours neutral salt spray resistance per ASTM B117. Zinc nickel plating achieves 500+ hours unpassivated. Actual service life depends on operating environment, coating thickness specification, and whether an additional chromate or topcoat passivation is applied.
Can Fukar handle large volume electroplating orders?
Yes. Fukar's 12,000 sq. ft. Shah Alam facility is equipped for high-volume industrial fastener plating. Our capability has been demonstrated on major projects including 200+ tonnes of fasteners coated for the PNG LNG project. Contact our team to discuss volume requirements, MOQ, and lead times for your production schedule.
What industries use electroplating?
Electroplating is used across automotive (fasteners, brake components, body hardware), oil & gas (pipeline fasteners, subsea equipment), electronics (PCB connectors, semiconductors), construction (structural fasteners, anchoring systems), and general manufacturing. Fukar serves all four of these primary sectors from its Shah Alam facility.
Ready to specify your electroplating process?
Send us your technical drawing, substrate material, and corrosion requirement — our team will confirm the right electroplating specification and provide a competitive quote.
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