Oil & Gas Industry Solutions
Severe-Service Coating Systems for Oil & Gas Components
Fukar supports oil and gas contractors, OEMs, and fastener suppliers with coating systems designed for corrosive, high-stress, and high-temperature service conditions. Our Shah Alam facility provides Xylan fluoropolymer, Xylar ceramic-based systems, zinc flake coating, and electroless nickel solutions for critical oil and gas components and fasteners.
From topside and pipeline fasteners to connector hardware, our processes are managed under ISO 9001:2015 quality systems and selected process standards based on customer specification and service environment. This helps procurement and QA teams qualify a supplier with repeatable quality control and documented process discipline.
Our performance track record includes the PNG LNG project, where 200+ tonnes of fasteners were coated using Xylar 2 + Xylan 1424 systems for severe corrosion exposure.
Typical Oil & Gas Use Cases
Commonly Treated Components
Pipeline & Structural Fasteners
High-performance coatings for external and offshore fasteners exposed to moisture, salts, and process chemicals.
Valve & Flange Hardware
Corrosion-resistant coating systems for bolting, studs, and flanged joint hardware in aggressive media.
Subsea & Marine Fasteners
Coating combinations designed to support corrosion performance in marine and subsea environments.
Connector & Special Components
Low-friction and anti-seize fluoropolymer systems for specialty components requiring controlled assembly behavior.
Recommended Processes
Oil & Gas Process Options
Xylan Fluoropolymer Coating
Fluoropolymer-based topcoat systems for low friction, chemical resistance, and anti-seize performance in oil and gas fasteners.
- Commonly used with severe-service primer systems
- Used in projects including PNG LNG fasteners
- Supports up to 260°C service conditions
Zinc Flake Coating
High-corrosion protection with no hydrogen embrittlement risk for high-strength fasteners.
- Suitable for high-tensile bolting systems
- Can achieve 1,000+ hrs salt spray performance
- Preferred for critical oil and gas fasteners
Electroless Nickel Plating
Uniform nickel-phosphorus deposition for complex geometries where corrosion and wear resistance are required.
- Uniform coverage on complex parts and recesses
- Useful for corrosive process environments
- Used in precision and connector-related components
Selection Guide
Oil & Gas Service Condition vs Process Fit
Choosing between fluoropolymer, zinc flake, and electroless nickel systems depends on corrosion severity, operating temperature, and component geometry.
Our team can review your drawing and performance requirement to recommend a suitable process pathway for validation and production requirements.
Request Technical Recommendation| Condition | Typical Requirement | Suggested Process |
|---|---|---|
| External atmospheric / marine exposure | High corrosion resistance with embrittlement control | Zinc Flake Coating |
| High temperature + anti-seize requirement | Low-friction topcoat with corrosion-resistant primer systems | Xylan / Xylar System |
| Complex geometry + uniform coverage need | Uniform nickel deposition and wear resistance | Electroless Nickel Plating |
Related Pages
Xylan Fluoropolymer Coating
Low-friction, anti-seize fluoropolymer coating system used on oil and gas fasteners and hardware.
View coating →Zinc Flake Coating
Corrosion-resistant, embrittlement-safe coating option for high-strength fasteners.
View coating →Case Studies
Review project experience and delivery capability across industrial coating and plating programs.
Read case studies →Need coating support for oil & gas components?
Share your material, service environment, and corrosion target. We'll recommend a suitable coating route and provide a project-ready quotation.